Onan generator question [Archive] - RidingArizona.com

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az350x
08/04/06, 8:16 PM
My '02 Sierra has an Onan 4.0 genset. Today, I decided to fire off the generator, and it won't crank. The batteries are low (junk- soon to be replaced with 6v Trojans), but even when I plug in shore power to the trailer, when I push the gen start button, the lights in the trailer draw way down like there's a huge load from the generator. There's a loud clicking noise when I push either start button (inside or on the generator) coming from what looks like a starter relay on the generator- do these have a starter relay? Has anyone ever had a problem similar to this with their Onan?

Thanks.

gdavis
08/05/06, 1:44 AM
The generator starts off the batteries wheather plugged in to shore power or not. If the batteries are discharged and haven't had enough time to charge,or won't take a charge, the generator won't start and will make the sounds you describe. Probably is the relay you're hearing , just like trying to start your car with a dead battery.

Install those new batteries and try again.

Arizona Griz
08/05/06, 4:09 AM
quote:Originally posted by gdavis
Install those new batteries and try again.


or you can jump the trailer batteries from a vehicle battery.

go8car
08/05/06, 8:21 AM
I had the same problem with mine about 6 months ago, new coach batteries and the problem was solved.

Just Ride It
08/05/06, 8:37 PM
Like Griz said you can plug in the tow vehicle with the batts in place and start it. At least this works on mine, not sure about all.

WildBill
08/05/06, 8:52 PM
Not to change your subject...

...but make sure you are always running a fuel stabilizer in your tank. If you don't your next issue will be build-up in the caburator. Also, make sure your are running the thing atleast once or twice per month for 20-60 minutes. You should also make sure you putting a good load on it for a while when it is running. Then run it to top off the batteries.

NEVERENOUGH
08/06/06, 11:51 AM
If new batteries don't help let me know. My buddy had a similar problem with his 4.0 bought new batteries still didn't work. He had a problem with the gen itself but was an easy fix I will call him and find out what it was and post back.

NEVERENOUGH
08/06/06, 11:55 AM
Ok just talked to my buddy and he said that the starter was stuck engaged. He had to turn what he calls a fan that the starter engages into. TAlked to the guys at Onan and they said this is a problme with the 4.0. Whatever fan he is talking about that the strter engages into should spin freely if not engaged. Hope this helps.

az350x
08/09/06, 5:27 PM
Sorry I didn't get back to this sooner, and thanks for all the assistance folks. It was low-battery syndrome...

All better now. I had a bunch of work to do in the trailer this weekend, and since my wimpy 15-amp garage circuits won't support my RV AC, I put about 4 hours on my gen running the AC so I'd be comfy inside, much to my neighbors' chagrin! :D